Training Services

Training & Competency Overview

The Global demand for cost competitive, reliable and clean electrical power has created intense competition among the power generation plant to constantly elevate their plant performance. Skillful and knowledgeable operation and maintenance (O&M) personnel is the key element for the operational efficiency and availability of the power station.

Effective training programs play a vital role in making performance improvement possible among the personnel. We at TJSB offer an array of specifically designed courses for plant personnel to acquire comprehensive understanding of plant capabilities and the confidence to handle any emergency situation competently.

Power Plant Foundation Programme

TJSB’s established capabilities of designing courses, and providing services around a particular plant or its topic encompasses the fundamental knowledge that provides the required skills to safely operate and maintain a Conventional Thermal, Open-Cycle or Combined-Cycle Gas Turbine power plants. With a team of dedicated trainers backed by their expertise in power plant operation and control, all trainings can be customised to suit our clientele needs, and be conducted at the venue of your choice.

Program Content Overview Duration
Foundation Programme 1 - Introduction to Power Plant (Fundamental of Power Plant)
  1. a)

    Fundamental of Electricity Generation

  2. b)

    Types of Power Plants

  3. c)

    Gas Turbine Power Plants

  4. d)

    Coal/Oil-Fired Thermal Plants

  5. e)

    Applied Thermodynamics

  6. f)

    Power Plant Components and Systems

  7. g)

    Energy Transformation Process

  8. h)

    Electrical Single Line Diagram ("SLD")

  9. i)

    Water Treatment Plants

  10. j)

    Electricity Transmission

2 – 3 weeks
Foundation Programme 2 – Plant Operation & Control
  1. a)

    Fundamental of Process Controls

  2. b)

    Plant Start-Up Preparation

  3. c)

    Gas Turbine Operations & Controls

  4. d)

    Boiler Operations & Controls

  5. e)

    Steam Turbine Operations & Controls

  6. f)

    Balanced of Plant Operations & Controls

  7. g)

    Plant Protection Systems

  8. h)

    Safe & Efficient Plant Operations

2 weeks
Foundation Programme 3 – Equipment Maintenance (Mechanical, Electrical & Control & Instrumentation)
  1. a)

    Mechanical Modules

    •  

      Shaft Balancing & Alignment

    •  

      Bearing Technology

    •  

      NDT Technology

    •  

      Pumps

    •  

      Compressors

    •  

      Heat Exchangers

    •  

      Valve Designs

  2. b)

    Electrical Modules

    •  

      Transformers

    •  

      Generators

    •  

      Circuit Breakers

    •  

      Motor-Operated Valves

    •  

      UPS & Battery Chargers

    •  

      Electrical Safety

    •  

      Measurement Techniques

  3. c)

    Control & Instrumentation Modules

    •  

      Process Measurements

    •  

      Process Calibrations

    •  

      Circuit Breakers

    •  

      PLC Systems

    •  

      Control Valves

    •  

      DCS Systems

    •  

      Pneumatic & Hydraulics

    •  

      Pipings, Tubings & Fittings

10 days/module

Simulator Training Programme

Considered an effective tool for operational training, the Power Plant Simulator brings a virtual feel in operating an actual plant without incurring generation loss, or damaging any plant equipment. This programme elevates the Level of Competency, building up the confidence required to handle emergencies in real life situations. TJSB is equipped with 2 units of Combined-Cycle Power Plant Simulators, replicating 650MW of LPP Block 1 & 2, together with 640MW of GB3 Power Plants. Both were developed based on the gas turbine ABB GT13E2 model, utilising state of the art control systems called the PROCONTROL and ADVANT-P respectively.

2006 saw TJSB acquiring a specific plant simulator replicating the 2100MW Tanjung Bin Coal-Fired Power Plant. Adopting the latest Toshiba DCS, known as TOSMAP-DS with Toshiba Steam Turbine and IHI boiler, this simulator was also used to train oil-fired conventional plant operators. All trainings can be customised to client’s needs and requirements, and is conducted at our centres in Lumut Perak, as well as in Tanjung Bin’s Power Plant in Pontian, Johor that includes:

  1.  

    Content Overview

    1. 1.

      Plant Start Up & Shutdown Operations

    2. 2.

      Response to Major Plant Upsets

    3. 3.

      Process Malfunctions and Troubleshootings

    4. 4.

      Plant Normal Operations & Load Controls

    5. 5.

      Special Plant Operations

    6. 6.

      Plant Performances & Efficiencies

  2.  

    Duration

    Maximum 3 weeks

Power Plant Inspection Courses

Besides a power plant foundation course, TJSB also offers custom-made power plant maintenance and advanced operational courses, brought by a highly qualified Subject-Matter-Trainer.

  1.  

    Course Content

    1. 1.

      Outage planning

    2. 2.

      Repairs & Refurbishments

    3. 3.

      Spare parts preparation

    4. 4.

      Reporting

    5. 5.

      Hands-on attachments

  2.  

    Duration

    Minimum 1 week

Competency Assessment Documentation

Competency-Based Assessment (“CBA”) is a systematic approach in gauging the staff, comprising of modules broken into segments or Units of Competencies, based on Standards set by the industry. This assessment is designed to ensure each technical staff achieves all the knowledge and skills required to perform within their following job scope. Our expertise includes:

  1.  

    Our expertise

    1. 1.

      Development of Competency Assessment Documents

    2. 2.

      Development of On the Job Training ("OJT") Documents

    3. 3.

      Implementation of the Assessments and OJT.

On Job Training and Attachment Program

Apart from structured and formal training courses, TJSB receives domestic and international clients for its Power Plant Attachment Training Programmes. Combining informal classrooms and hands-on practical exercises, TJSB is committed to delivering impactful and informative attachment courses via its various power plants that brings a measured difference to your business edge.

Water Treatment Technology Courses

Aligned with our expansion into the water purification business, the upgrading requirements of our staff competency in this specific field have become highly significant. We developed a comprehensive training module focussed on water treatment technologies by specialist trainers with broad experience range, capable in the provision of the following: